This release agent will give the finished SMASH! Both parts of the Mold Max 30 silicone are pre-mixed before dispensing. Set candy thermometer on pan, but don't allow it to touch the base of the pan. Casting can be done two ways: 1. • 6. He makes the best stuff out there and I just love their products! Whenever I use breakaway glass, whether it be bottles, vases, or even windows, I always go to Alfonso’s Breakaway Glass. So for this tutorial, let's assume a few things. Pour the mixed material into a clean bucket for a double mix and pour. Too fast and the sugar will caramelize and turn brown. casting. Many people still refer to breakaways as sugar glass. Miscellaneous Breakaway Props You create sugar glass by melting ingredients in a pot over a stove until it reaches a certain temperature and all the moisture has been cooked out. The mix ratio of Mold Max 10 is 100A:10B. Be sure that it is actually flat, as many baking sheets do have slight curvature which can cause uneven thickness. Call our shop, and just order the bottles you need from our site. Replace the wax casting in the mold and then replace the cardboard tube. That's not what Break the Glass is for. Carefully remove the wax skin casting of the bottle from the mold. You plan to use the breakaway bottle almost immediately after making them. Breakaway Glass Bottles Breakaway bottles are the most popular item category of our props collection. You then carefully pour this molten mix into a negative mold of the object you wish to cast. Plastic for fake breakaway glass effects.Make It Now! And second cured SMASH! Remove the label from a glass beer bottle; this will be your original mold. Using Sugar Glass Use blue and clear glass for a winter themed party. You CAN make an object from a sugar based mixture, and depending on your needs, it may even work adequately for your purposes. Hold on the bulb firmly––the black glass is quite thick and it takes some force to break. Making a breakaway glass bottle starts with making a silicone rubber mold of a real bottle. The excess Mold Max 10 flashing can easily be removed with a razor knife. Some Mold Max 10 may leak into the Mold Max 30 mold. Hot glue the glass beer bottle to the melamine baseboard. plastic into the mold, to reduce air bubbles. Allow to cool fully before removing from the mold. Remove residual wax flashing with a razor knife. See more ideas about mosaic projects, mosaic crafts, mosaic art. The mold is filled all the way up, allowed to cool enough to create a shell of material on the inside surface of the mold, then the remaining molten material is drained out. One of the biggest reasons while I hesitated including this on our site is safety. • 4. Place the outer Mold Max 30 around the Mold Max 10 core and then use rubber bands to hold the mold together. Most of the work in this video was done by my assistant at the time, Lisa Bledsoe. Slowly flatten the rest of the film onto the window, while making sure the edges of the film are aligned with the edges of the window. We do not sell our email list. 150 °C / 300 … Now, even though places like Alfonso's offer breakaway glass that is made of plastic, you can actually make your own out of sugar. The mixture will boil. Stop. Plastic. The rubber coating keeps the pieces of the glass together when it is smashed. Making breakaways is an art form and that is further complicated adding the element of cooking to your art! It's really not a stop gap and patients need to understand that if they request it. By purchasing products on this site, you agree that New Rule Productions, Inc. accepts no liability of any kind whatsoever for any injury, damage or claim that arises for the use or misuse of the products contained herein. Add So-Strong brown pigment to Part B of the SMASH! castings have a uniform wall thickness. Use duct tape. Apply the clay over the pour spout of the bottle, to create a seal. I have always been fascinated by breakaway glass and now, after watching this video, I am tempted to try making … Hand rotational casting involves a steady hand and a lot of trial and error resulting in inconsistent results and wasted material. Below is a behind the scenes video put out by Triad Stage for this production. Pour the material to the top of the tube, over the previous silicone. This hole gives you access to the mold cavity for pouring the liquid SMASH! After reviewing this, take a good look at Number 6. You want to make a simple breakaway bottle or small piece of flat glass. If not from us, then from any other professional supplier. However, breakaway glass has a most believable illusion since it was introduced. Breakaway Balsa Props Actor Cigarette & Cigar Props Mix the Mold Max 30 thoroughly. Allow the mixture to slowly rise in temperature, and keep in mind that the temperature may not rise evenly. Superseal should be dispensed into a plastic cup and applied to the interior of the cardboard tube. In this case a rubber bottle mold that you have made and properly prepared. bottle is demolded. It's just a pop up that requires users to put in a reason and re-enter their credentials before accessing the patient's record. Melt wax in a 'hot pot' until it is liquid, then carefully pour the hot wax into the silicone mold and allow to cool slightly. 1. The disadvantage of rotational casting is that it should be done using a rotational casting machine for best results and this equipment is expensive. It is difficult to tell they are not the real thing! In addition, use a non-water-based mold release on the surface of the mold to allow the sugar glass to release cleanly from the mold. bottle flat. SMASH!® Plastic was developed for making breakaway glass bottles, windows, vases, jars, etc. Then carefully sand the bottom of the SMASH! How To: Make the fake "glass in the hand" Halloween effect How To: Make fake break bottles for a film effect How To: Build a breakable iPhone movie prop How To: Make prop glass out of sugar How To: Make fake breakaway glass using SMASH plastic How To: Make your very own sugar glass prop for movies The material is poured in a thin stream over the bottle, to a level of 1/2'' over the bottle's top. The rubber mold can then be used for casting SMASH!® Plastic to make the breakaway glass bottle.Casting can be done two ways: After the silicone cures, remove the hot glue from the cardboard tube. We have many, many different techniques, carefully built temperature controlled molds and other trade secrets that allow us to produce clear, sparkling breakaways. Be very careful while doing this step. To release the bottle after it has cool down just open the mold through … Isomalt has a lot of advantages over cane sugar, and it is not much more expensive. or toll-free:(800) 762-0744, Step 3: Dispensing and Pouring Of Mold Max 30, Step 6: Demolding Wax From Mold Max 30 Mold, Step 8: Dispensing and Pouring Mold Max 10, Step 11: Dispensing and Casting SMASH Plastic, See more Propmaking & Special Effects tutorials, Terms & Conditions of Sale / Returns Policy. A small amount of a non-sulfur based clay will be used for the next step. ® plastic is designed to shatter/crumble on impact (“breakaway glass.”) SMASH! Glass Etching Kit Silhouette Machine (or an Xacto Knife and some patience) Vinyl Candy of your choice. Someone in the Patreon comments suggested that she make her own sugar glass “stunt glasses” and provided a link to the Indy Mogul video. Used as directed, breakaway glass bottles made with SMASH!® Plastic look just like glass, break just like glass and sound just like breaking glass. The Mold Max 10 rubber core is separated from the hollow wax skin. When you dropped it in the cold water, it should have formed hard, brittle threads that would break easily. Release Your Bottle. It takes a good deal of time, and patience, but let's go for it! There are two advantages to this method, first the castings are easier to make verus hand rotational casting. Again, apply rubber bands to hold the mold together tightly. Remove the cardboard tube and carefully separate the Mold Max 10 core from the Mold Max 30 outer mold. Flat breakaway glass is one of the most challenging objects to make. How To Make A Clean Break With Glass. Bubbles introduced at this step will distort the quality of the product. Sometimes finding the information that you need is difficult. 1. Also spray the inside of the Mold Max 30 mold with Universal Mold Release. plastic. Join our email list for new product notifications, special deals and savings. As a stage prop, sugar bottles, also known as “breakaway glass bottles” can be dropped, thrown or broken over an actors head without the risk of injury that would accompany real glass. If you are going to make a small sheet of flat glass, then you can use any large, flat metal baking sheet. One of the most often asked questions that we receive in the breakaway business is "Are they made from sugar?". Please perform proper copyright clearance for any items that may require clearance or licensing. We have, in very special occasions, created breakaways from a sugar glass recipe when a custom project required that the result be completely edible, but that's pretty rare. While it's true some breakaways used to be made from sugar, and some indy projects still utilize sugar for their props, all professional breakaway suppliers use plastic resins to create quality professional breakaway glass. plastic. Replace the cardboard tube around the silicone mold, using rubber bands to hold the mold together tightly. When pouring the sugar class into an open mold, pour slowly and along the edge to reduce bubbles, once the mold is full, slowly tilt the mold to drain the material back out, the sugar that sticks to the inside edges of the mold will harden and provide a delicate coating which becomes your prop. Heat the bottom of the wax using a propane torch. Leave the breakaway bottle to harden overnight to become fully brittle. If you've ever been to the movies, admired a piece of sculpture, marveled at detailed architectural ornamentation or used a telephone; then you've encountered the handiwork of people who use Smooth-On rubbers, plastics, foams and other products to turn their ideas into 3-dimensional reality.Learn more about us ›, 5600 Lower Macungie RoadMacungie, PA 18062, (610) 252-5800 Cut a registration notch into the top mold, which will act as a registration point for the silicone core. Here is a link to my In case of emergency break glass Silhouette cut file. —We’re not going to tell you everything of course! After installing the window, you can anchor it down with some lightweight pieces of wood. Place the adhesive side of the film onto the window. The bottle must be held in place until the glue cools. 2. Have a pair of heavy leather gloves or oven mitts, and of course eye-protection is a must. NewRuleFX has created a line of flat breakaway glass that won't break the bank. We offer a variety of breakaway glassware and we're always evaluating and adding to our collection. Graduated Container Style Mixing and Measuring Cups …read more ›, High Performance Silicone Mold Rubber …read more ›, General Purpose Spray Release Agent …read more ›, Release Agent For Moldmaking And Casting …read more ›, Colorants for Urethane Rubber, Resin and Foam …read more ›, High Performance Silicone Rubber …read more ›. Break away the black glass carefully and remove it. It's not too humid where you live, (Humidity will cause your breakaway bottles to ALWAYS be sticky) I'm not sure what the magic number is but if you live in a high humidity place, be prepared for stickiness! alfonso’s breakaway glass inc. We Have Produced Over 900 Styled Products In The Last 33 Years For Major Movie Studios, Theater Productions, Student … Cover the glass with duct tape on one side or both sides if possible. I'll show you how to make a sugar glass beer bottle, as well as give you the information that you'll wish you had BEFORE you decided to try to make a glass breakaway from sugar glass. SMASH! Make some sugar sea … The next day you can remove the rubber bands from the cardboard tube. If you plan to use this bottle in contact with an actor, please stop and consider purchasing a professional breakaway product. Measure out Mold Max 10 silicone. Previous mold making experience is recommended before attempting. Above is one of my first attempts. Please reach out and let our talented staff help you. Hot-glue the tube to the melamine base board, and then seal the lengthwise cut in the tube with hot glue. • 3. Leave a 1/8-inch overhang on each side of the window's glass. The latest is on how to make a breakaway glass using isomalt. It can be cast solid in thin sections to make window panes or rotationally cast to form hollow bottles, jars or other glass-like objects to be used as breakable props for movie and stage productions. When we manufacture a breakaway, we have several controls in place to regulate the makeup and end result of our products, plus years of experience working with breakaway glass. Allow the temperature to rise slowly. Let's just say you really want to make a sugar glass beer bottle. Trust me. Plastic into the mold structure, apply Universal Mold Release to the rubber core. Please, have a backup plan if it's a key element. Keep in mind that the mold needs to be able to opened completely in a manner that will allow the cured prop to be removed without breakage. Pour the mixed silicone into a new, clean bucket, and mix again using a clean, new stick. The bottle is ready to be smashed on stage or on screen. When YOU make a breakaway bottle, I have no control how you made it, how thick the sugar glass became, whether it was made correctly and many other factors. No … Allow the rubber to cure overnight. It is easier to use and more consistent than other breakaway glass products making it the clear, economical choice. Be sure your molds have a liberal coating of mold-release or cooking spray. Once removed, be sure that there are no parts where the thickness exceeds 1/8” (for safety) and then your prop is ready to use. Prior to casting SMASH! A glass smashed after sprayed with Plasti-Dip. Align the top right and left corners of the film with the upper corners of the window's glass. When this specialized glass it is broken, it shatters into thousands of pieces, but with minimal pain. Making fake glass to spray and explode for that exciting action sequence in a movie can be done with silicone rubber and a food processor. After approximately 1 hour, pour the excess wax out, leaving a hollow wax coating or 'skin' casting on the inside mold cavity. The rubber mold can then be used for casting SMASH!® Plastic to make the breakaway glass bottle. After curing for 90 minutes at room temperature, the SMASH! Plastic™ is a liquid plastic designed to shatter/crumble on impact (“breakaway glass”).SMASH! It can be done, but don't let the internet fool you into thinking this is the best solution to saving money on your props budget when a breakaway bottle is needed for that key scene. It's a lot easier, you'll have much better results and you will actually save an enormous amount of time and even money. The following gallery takes you step by step through the process of making a two piece cored silicone rubber mold of a beer bottle and then using that mold to make a breakaway bottle using SMASH! After dispensing the materials into measuring cups, they are combined and mixed thoroughly. The SMASH! After 1 hour, the wax will have completely cooled and the cardboard support can be removed from around the rubber mold. You may never have heard of us, but you've seen our products at work. Whichever mold you have, be sure that it’s level and in an area that is suitable for pouring very hot material. Cut a 1'' (2.5 cm) pour hole at the top of the mold in the center. Be sure to clean up every small broken piece after use as the sugar glass will rapidly melt down, even under normal temperatures, and become a sticky, insect-attracting mess. Stir in slowly to prevent bubbles then immediately pour into mold or pan. If you plan to make a bottle or other shape, then you will need a carefully built silicone or urethane rubber mold with a large opening into which the liquid sugar can be poured into, and then drained back out. If you are reading this thinking that this will be the solution for your play that goes up in a day, or even a few days. You've got access to a kitchen and basic cooking supplies. Let us assist you. • 1. Apply hot glue to the top of the cardboard support to seal the cut and prevent liquid rubber from escaping. You create sugar glass by melting ingredients in a pot over a stove until it reaches a certain temperature and all the moisture has been cooked out. Now adhere labels to the breakaway bottle. While you’re doing that, you can have your Silhouette cut out the vinyl. Sugar glass (also called candy glass, edible glass, and breakaway glass) is a brittle transparent form of sugar that looks like glass. parts A and B and mix thoroughly. Note: Making a two-piece cored mold is an advanced mold making technique. Pane and Specialty Glass. Spray the interior of the mold with Ease Release 200. • 2. Then pour the Mold Max 10 into the hollow wax casting. Remove the bottle from the cut Mold Max 30 silicone mold. The second involves using silicone rubber to make what is called a two-piece “cored mold”. This is one of the most difficult parts of the process, even for us professionals. This material is then mixed using a new, clean mixing stick. In this case a rubber bottle mold that you have made and properly prepared. Smooth-On's SMASH! The rubber needs to be able to withstand the temperatures that it will be subjected to with no damage. … How To: Make a breakaway cardboard chair prop How To: Make the fake "glass in the hand" Halloween effect How To: Make a fake cut with theatrical makeup How To: Make fake breakaway glass using SMASH plastic How To: Make a breakable 2x4 wood board prop SMASH! If you are looking for a breakaway without the mess and fuss of sugar glass, and want precision, professional quality results, simply purchase any of our SMASHProps Breakaways from our site at NewRuleFX.com. It's made by dissolving sugar in water, heating it up to at least 300°F, and then forming it into whichever shape you need it to be in, whether it's a sheet resembling a window or a bottle to resemble, you know, a bottle. You can seriously and permanently injure a person with a breakaway bottle. Use a utility knife to carefully cut along the cut line, and then cut the tube lengthwise to allow access to the interior. Licensed Game of Thrones™ Replicas & Collectibles, Retail Installations & Special Fabrications, Game of Thrones™ Replica Foam LARP Swords, Game of Thrones™ Replica Scabbards and Jewelry. Now place the tube over the bottle, being sure to take care when centering the tube around the bottle. The panes became a little clearer and smoother as I made more of them and experimented with the process. ® is water clear and, once fully cured, shatters like glass. This can take as much as one hour. You want to allow the water to slowly boil off. Carefully remove the Mold Max 10 core from the fragile SMASH! Plastic a gloss finish. How To: Build a breakaway tombstome prop ; How To: Make a fake cut with theatrical makeup ; How To: Make the fake "glass in the hand" Halloween effect ; How To: Make a breakaway cardboard chair prop ; How To: Make a blood spurting knife wound ; How To: Build a fake wall that you can smash Apply the vinyl to the clean glass. Making a breakaway glass bottle starts with making a silicone rubber mold of a real bottle. The mold is allowed to cool, then the bottle is very carefully removed and then immediately used. If you're just going throw this bottle against the wall and use eye protection while doing it, then carry on! You then carefully pour this molten mix into a negative mold of the object you wish to cast. SMASH! I made a video to illustrate the process a lot more succinctly: The obvious disadvantage of this method is that the glass ends up looking frosted. The liquid SMASH!® Plastic can be rotationally cast inside the rubber mold. Products intended for entertainment industry use by trained professionals. The water needs time to completely  evaporate before the final rise and it get's to temperature. Combine sugar, water, syrup and Cream of Tartar into heavy saucepan. The cost of a prop is much less than a trip to the ER for stitches —or worse. Combine the SMASH! Much of the quality of your props will result from tiny adjustments to the cooking speed, and careful pouring of the hot sugar into the molds. It can be formed into a sheet that looks like flat glass or an object, such as a bottle or drinking glass.. I cannot tell you how many people have tried the sugar glass method until the very last minute only to repeatedly fail, then call us in a PANIC. When candy thermometer reaches 300 degrees (hard crack), add in the food coloring (only a few drops). Plastic™ Breakaway Glass Plastic. It has a bit of footage showing me making the breakaway window panes. Description. Learn to expertly create fake glass with advice from an independent filmmaker in this free video about making practical fake glass … plastic is measured 1A:1B by volume. As the liquid plastic builds layers and gradually cures against the mold walls, the plastic cures to a uniform thickness. Forget, for a moment about the really, really hot melted sugar mixture you'll be working with, to fabricate them but consider the person whose head might be the target of such a prop. If any pieces do break loose, they are not as sharp. Plastic™ is water clear and, once fully cured, shatters like glass.It can be cast solid in thin sections to make window panes or rotationally cast to form hollow bottles, jars or other glass-like objects to be used as breakable … (Check out our production partners page for suppliers if you need help with this). The Mold Max 30 silicone is allowed to cure overnight. Katie Pontsler Theater History Breakaway Glass Violence in theater has been a staple including early sword fights and fisticuffs, moving to running gun battles. This will result in a smooth bottom on the hollow wax casting. You have access to and know how to mix and pour silicone mold rubber to make a proper bottle mold. Maybe it's for a science project, or a fun decoration of the holidays... No problem, let's do it! Keep in mind, all NewRuleFX.com breakaways are NOT MADE FROM SUGAR, there is no practical way to produce a consistent, safe, quality result from sugar based materials, and there are many problems dealing with sugar glass as a casting medium.
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